--- title: Aquatech Helps India’s First Landlocked Refinery Recycle and Treat Wastewater with the HERO™ Process description: India's first landlocked refinery was in need of a way to treat and recycle the wastewater they were producing. The refinery had limited availability of fresh water and no provision to discharge wastewater, so they came to Aquatech for a solution. image: https://blog.aquatech.com/hubfs/project%20profile%20image.jpg --- [Twitter](https://twitter.com/aquatechintl?lang=en) [Linkedin](https://www.linkedin.com/company/99139/) [Facebook](https://www.facebook.com/aquatechintl/) [YouTube](https://www.youtube.com/user/AquatechFilms) - Language / 語言 - [Chinese / 中文](http://aquatechzld.cn) - [English / 英語](https://aquatech.com) [![Aquatech](https://blog.aquatech.com/hubfs/Aquatech%20January2018%20Theme/Images/Weblogo.png)](https://aquatech.com/) [![Aquatech](https://blog.aquatech.com/hubfs/Aquatech%20January2018%20Theme/Images/Weblogo-100-2.jpg)](https://aquatech.com/) - Industries We Serve - [Power Generation](https://aquatech.com/industries/power/) - [Petrochemical & Refining](https://aquatech.com/industries/petrochemicals-refinement/) - [Upstream Oil and Gas](https://aquatech.com/industries/oil-and-gas/) - [Unconventional Oil & Gas](https://aquatech.com/industries/unconventional-gas/) - Mining & Metals - [Heavy Metals Mining](https://aquatech.com/industries/mining-metals/) - [Lithium Mining](https://www.aquatech.com/lithiummining/) - [Infrastructure](https://aquatech.com/industries/infrastructure/) - [Homecare & Beauty](https://www.aquatech.com/industries/homecare-beauty/) - [Food and Beverage](https://www.aquatech.com/industries/food-and-beverage/) - [Automotive](https://www.aquatech.com/industries/automotive/) - What We Do - [Desalination](https://aquatech.com/solutions/desalination/) - [Industrial Process Water](https://aquatech.com/solutions/industrial-process-water/) - [Wastewater Treatment](https://aquatech.com/solutions/wastewater-treatment/) - [Recycle & Reuse](https://aquatech.com/solutions/recycle-reuse/) - [Zero Liquid Discharge](https://aquatech.com/solutions/zero-liquid-discharge/) - [Energy Services](https://aquatech.com/energyservices/) - [Integrated Water Services](https://aquatech.com/solutions/integrated-water-services/) - [QUA Membrane Technology](http://quagroup.com/) - [Total Water Management](https://www.aquatech.com/solutions/total-water-management/) - Products - LoWatt™ Membrane Desalination Process - Packaged Products - [BioMOD™ Overview](https://www.aquatech.com/innovations/biomod/) - [BioMOD™ EGSB](https://www.aquatech.com/innovations/biomod/14407-2/) - [BioMOD™ MBBR](https://www.aquatech.com/innovations/biomod/biomod-mbbr/) - [BioMOD™ Anaerobic MBR](https://www.aquatech.com/innovations/biomod/biomod-anmbr/) - [BioMOD™ MBR](https://www.aquatech.com/innovations/biomod/14008-2/) - [BioMOD™ DAF](https://www.aquatech.com/innovations/biomod/biomod-daf/) - [R3MOD™ AVMD™ - Advanced Vacuum Membrane Distillation](https://www.aquatech.com/innovations/biomod/avmd-advanced-vacuum-membrane-distillation/) - [R3MOD™ ARRO™ - Advanced Recovery Reverse Osmosis](https://www.aquatech.com/innovations/biomod/arro/) - [R3MOD™ CeraSoft](https://www.aquatech.com/innovations/biomod/cerasoft/) - [Flue Gas Desulphurization](https://aquatech.com/applications/flue-gas-desulphurization/) - [Refinery Effluent](https://aquatech.com/applications/refinery-effluent/) - [Cooling Tower Blowdown](https://aquatech.com/applications/cooling-tower-blowdown/) - [Enhanced Oil Recovery and Produced Water](https://aquatech.com/applications/enhanced-oil-recovery-produced-water/) - [Coal to Chemicals/Liquid Waste](https://aquatech.com/applications/coal-chemicalsliquid-waste/) - [Contact](https://aquatech.com/contact/) [Twitter](https://twitter.com/aquatechintl?lang=en) [Linkedin](https://www.linkedin.com/company/99139/) [Facebook](https://www.facebook.com/aquatechintl/) [YouTube](https://www.youtube.com/user/AquatechFilms) - Language / 語言 - [Chinese / 中文](http://aquatechzld.cn) - [English / 英語](https://aquatech.com) # News & Press # Aquatech Helps India’s First Landlocked Refinery Recycle and Treat Wastewater with the HERO™ Process ![project profile image](https://blog.aquatech.com/hs-fs/hubfs/project%20profile%20image.jpg?width=4288&name=project%20profile%20image.jpg) India's first landlocked refinery was in need of a way to treat and recycle the wastewater they were producing. The refinery had limited availability of fresh water and no provision to discharge wastewater, so they came to [Aquatech](https://www.aquatech.com/) for a solution. **Project Overview** HMEL (HPCL-Mittal Energy Ltd.) is a joint venture between Hindustan Petroleum Corporation Limited (HPCL) and Mittal Energy Investment Pte Ltd, Singapore. This 9 MMTPA refinery, built through public-private partnership, is located at village Phullokhari in Bathinda district of Punjab away from the sea or any flowing water source. The refinery will produce petroleum products complying with Euro IV emission norms. The refinery is a zero bottom plant, with a very high Nelson Complexity Index. This landlocked area has a limited availability of fresh water and no provision to discharge wastewater. Therefore, maximizing recovery of fresh water from wastewater was imperative. This being a state-of-the-art refinery with multiple sources of effluents generated, the challenge was to treat these multiple sources of effluent in four probable combinations. Additionally, the plant was expected to work on raw water in the event of unavailability of effluent streams. This meant varying feed water characteristics. The design analysis also consisted of contaminants like COD, TOC and high levels of silica which normally limit the recovery in conventional membrane based recovery systems. Therefore, it was necessary to use an advanced membrane based technology that would give assured high recovery in the membrane system and would reduce the size of the downstream ZLD system. **[Aquatech](https://www.aquatech.com/) solution** The operating environment of a [HERO](https://aquatech.com/innovations/high-efficiency-reverse-osmosis/)™ system totally eliminates the possibility of biological growth as well as scaling due to sparingly soluble salts. It is also resistant to fouling occurring because of organics and oil & grease in the membranes, resulting in lower down-time of the system for cleaning operations. Membrane system recoveries are comparatively high in the range of 90%+, making this choice high in productivity as well as reliability. [Aquatech’s](https://www.aquatech.com/) [HERO™](https://aquatech.com/innovations/high-efficiency-reverse-osmosis/) system was chosen as the most suitable technology for the challenging application. The technology envelope was highly recommended by the project management consultants EIL (Engineers India Ltd.) and sole sourced by HMEL. The various wastewater streams such as ETP treated water, CPP blow down, CPP CTBD, and refinery CTBD in various combinations are collected in the HRU feed tank. From here it is pumped to a set of HRU-I and HRU-II units followed by the degasser towers which is the pretreatment for the patented technology. The pretreated water is further treated in the first pass [HERO](https://aquatech.com/innovations/high-efficiency-reverse-osmosis/)-I and second pass [HERO](https://aquatech.com/innovations/high-efficiency-reverse-osmosis/)-II. First pass [HERO](https://aquatech.com/innovations/high-efficiency-reverse-osmosis/)-I block is an 1140 m³/hr system and second pass [HERO](https://aquatech.com/innovations/high-efficiency-reverse-osmosis/)-II block is an 1080 m³/hr system. Each pass is designed for 95% recovery. This ensures only 5% of incoming water finally goes to the ZLD plant. The internal high TDS effluents produced (32 m³/hr) are also separately treated in RO-III to recover another 60% of the water. The permeate of [HERO](https://aquatech.com/innovations/high-efficiency-reverse-osmosis/)-II is passed through mixed bed units which produces DM water, which meets the DM water needs of the entire refinery. Click [here](https://www.aquatech.com/project/recycling-and-reusing-wastewater-at-landlocked-refinery-with-hero-process-hmel-india/)for more. Share this post - [Tweet](https://twitter.com/share) ### Author: [Marketing Department](https://blog.aquatech.com/author/marketing-department) [https://aquatech.com](https://aquatech.com) [PreviousQUA's QSEP Technology Helps Textile Plant Meet Environmental Regulations](https://blog.aquatech.com/quas-qsep-technology-helps-textile-plant-meet-environmental-regulations) [NextLeveraging Water and Wastewater Treatment Know-how to Benefit the Global Mining Sector](https://blog.aquatech.com/leveraging-water-and-wastewater-treatment-know-how-to-benefit-the-global-mining-sector) ### Related posts [![QUA Helps Detergent Manufacturer Reduce Dependence on Rain Water](https://blog.aquatech.com/hubfs/QUA%20UF%20Membrane%20Skid%20AIC%201%20blog.jpg)](https://blog.aquatech.com/qua-helps-detergent-manufacturer-reduce-dependence-on-rain-water) [QUA Helps Detergent Manufacturer Reduce Dependence on Rain Water](https://blog.aquatech.com/qua-helps-detergent-manufacturer-reduce-dependence-on-rain-water) June 19, 2018 [![QUA's QSEP Technology Helps Textile Plant Meet Environmental Regulations](https://blog.aquatech.com/hubfs/2.jpg)](https://blog.aquatech.com/quas-qsep-technology-helps-textile-plant-meet-environmental-regulations) [QUA's QSEP Technology Helps Textile Plant Meet Environmental Regulations](https://blog.aquatech.com/quas-qsep-technology-helps-textile-plant-meet-environmental-regulations) May 24, 2018 [![QUA's CeraQ™ Ceramic Membranes Provide Solution For Automotive Parts Manufacturing](https://blog.aquatech.com/hubfs/CeraQ.jpg)](https://blog.aquatech.com/quas-ceraq-ceramic-membranes-provide-solution-for-automotive-parts-manufacturing) [QUA's CeraQ™ Ceramic Membranes Provide Solution For Automotive Parts Manufacturing](https://blog.aquatech.com/quas-ceraq-ceramic-membranes-provide-solution-for-automotive-parts-manufacturing) March 09, 2018 [![Wastewater Recycle and Zero Liquid Discharge for CTX Industry in China](https://blog.aquatech.com/hubfs/AquaEz-2.jpg)](https://blog.aquatech.com/wastewater-recycle-and-zero-liquid-discharge-for-ctx-industry-in-china) [Wastewater Recycle and Zero Liquid Discharge for CTX Industry in China](https://blog.aquatech.com/wastewater-recycle-and-zero-liquid-discharge-for-ctx-industry-in-china) March 06, 2018 [Return to Main Blog](https://blog.aquatech.com) #### Contact Us Leverage our experience and expertise to find the best solution to your water challenge. Our sales managers are always available share our solutions and expertise. [Mail](mailto:aic@aquatech.com) [Website](https://aquatech.com/contact/) #### Downloads - [Aquatech Corporate Brochure](https://aquatech.com/wp-content/uploads/2017/11/Aquatech-Corporate-Brochure.pdf) - [Total Water Management Brochure](https://aquatech.com/wp-content/uploads/2017/11/TWM-Brochure.pdf) - Recent - Popular - Categories ### Lists by Topic - [News (34)](https://blog.aquatech.com/tag/news) - [Press Releases (8)](https://blog.aquatech.com/tag/press-releases) - [Case Studies (5)](https://blog.aquatech.com/tag/case-studies) ### Subscribe for updates [Go to Top](https://blog.aquatech.com/aquatech-helps-india-refinery-recycle-and-treat-wastewater-with-hero#top) ![Aq-Globe](https://blog.aquatech.com/hubfs/Aquatech%20January2018%20Theme/Images/aq-Globe-100-300x300.jpg) #### Aquatech International Headquarters ONE FOUR COINS DR CANONSBURG, PA 15317 724.746.5300 855.728.0001 AIC@AQUATECH.COM - [About](https://aquatech.com/about/) - [Aquatech Customers](https://aquatech.com/about/aquatech-customers/) - [Careers](https://aquatech.com/about/careers/) - [News & Press](https://aquatech.com/news-press-events/) - [AQWALIFE](http://aqwalife.org) - [Nalco Water](http://www.ecolab.com/nalco-water/) #### Connect [Facebook](https://www.facebook.com/aquatechintl/) [Twitter](https://twitter.com/aquatechintl?lang=en) [YouTube](https://www.youtube.com/user/AquatechFilms) [Linkedin](https://www.linkedin.com/company/99139/) [Mail](mailto:aic@aquatech.com) - [Privacy Policy](https://aquatech.com/about/privacy-policy/) - [Terms Of Use](https://aquatech.com/about/terms-of-use/) ©2017 Aquatech International LLC. All Rights Reserved. I ISO 9001:2015 Certified Company